Five questions at the line-side briefing. A hazards briefing for the shift on the floor.

• Switchover from blank-and-form to draw set, dies not yet verified zero-energy
• Two contractors on the floor today, unfamiliar with the new energy-isolation points
• Lube-line residual pressure not yet bled from yesterday’s run

Controls

• Supervisor-signed zero-energy verification before any die access
• Tag-out reviewed at the energy-control point — not just the press main
• Bleed-and-verify on the lube loop with a gauge tap check before die work

PPE

• Cut-resistant gloves during the die change
• Safety glasses with side shields
• Hearing protection during the verification cycle

• Shift changeover means a fresh day-crew on the parts washer
• Ventilation fan service ticket open since yesterday
• New totes of an isocyanate-bearing primer staged within 3 m of the open cleaning vat

Controls

• SDS re-read at the start of shift with the day-crew
• Bump-test the LEL meter before opening the vat lid
• Re-route the primer totes to the flammables cabinet before the washer is back online

PPE

• Half-face with organic-vapor cartridges (cartridge change-out logged)
• Splash goggles over the glasses, nitrile gloves under chemical gauntlets
• FR coveralls because the vat sits 4 m from the welding bench

• Conveyors and the indexer back online after a four-hour maintenance window
• Guarding panels re-hung but interlock circuit not yet continuity-tested
• Pinch point at the transfer arm where a near-miss was filed two weeks ago

Controls

• Barrier-test every guard interlock at the panel before energizing
• Slow-jog the indexer from the teach pendant with a spotter at the pinch point
• Restart authority held by the lead until the first 5 cycles clear without a stop

PPE

• Cut-A gloves near the transfer arm
• Steel-toe boots, hi-viz Class-2 vest during the slow-jog window
• Hearing protection in the equipment envelope (NRR ≥ 25)